SIGGRAPH Asia 2026 Courses · Kuala Lumpur · 1-4 Dec 2026

Computational Fabrication with Multi-Axis 3D Printing

Foundations and Hands-on Practice

Tao Liu · Neelotpal Dutta · Guoxin Fang · Chengkai Dai · Charlie C.L. Wang*

From geometry and material objectives to curved layers, executable toolpaths, and reliable fabrication workflows.

Multi-axis 3D printing teaser image
Geometry → fields → curved layers → toolpaths → machine motion

Representative visuals for the methods covered in the course.

Vector3DP and Digital Manufacturing Lab result visual
Vector3DP and Digital Manufacturing Lab resources for fabrication workflows.
Example models and curved-layer fabrication results
Example models and curved-layer results illustrate how geometry is transformed into manufacturable non-planar deposition plans.

Physical fabrication examples produced with multi-axis printing workflows.

Printed results show freeform deposition on complex geometries, highlighting the role of curved layers, support-aware planning, and executable toolpaths in reliable fabrication.

Physical printed results from multi-axis 3D printing
Multi-axis 3D printed examples demonstrating non-planar material extrusion and freeform fabrication.

3h 45m course format

The course includes a 1h 40m tutorial session, a 15-minute break, and a 1h 50m hands-on practice and discussion session.

Introduction. Importance and impact of multi-axis 3D printing, the design-to-fabrication workflow, and links to motion planning and inverse kinematics. Presenter: Wang

Support-free planning. Region-based and field-based decomposition strategies, scalar-field layer and toolpath generation, and IK optimization challenges. Presenter: Dai

Anisotropic mechanical property and reinforcement. Vector-field control of anisotropy, filament alignment, material orientation, reinforcement goals, and fiber-reinforced thermoplastics. Presenter: Fang

Multi-objectives and design-fabrication co-optimization. Deformation-based curved-layer planning, neural formulations, and end-to-end design-fabrication co-optimization. Presenter: Liu

Direct control over collision avoidance and toolpath geometry. Accessibility, clearance, SDF-based collision checking, neural implicit fields, and support/orientation-aware optimization. Presenter: Dutta

Wrap-up. Recent developments including learning-based path planning, in-situ control, multi-axis DLP printing, hybrid manufacturing, and hands-on briefing. Presenter: Wang

Break. Attendees begin downloading the Python-based open-source Vector3DP platform from the Digital Manufacturing Lab.

Environment setup. Download the slicer code, configure the runtime, and review modules for loading conditions, FEA, visualization, collision checking, and result verification. Presenters: Liu and Dutta

Slicing for 5-axis motion. Generate curved layers for collision-free and support-free slicing, compare ablation settings, and adjust support-free constraints and printhead geometry. Presenters: Fang and Dutta

Slicing for 3-axis motion. Generate curved layers for fixed-nozzle 3D printing, modify printhead geometry, and compare mechanically guided curved layers with planar layers. Presenters: Liu and Dutta

Toolpath and G-code generation. Generate toolpaths on curved layers and produce G-code with inverse kinematics for both 5-axis and 3-axis cases. Presenters: Liu and Dutta

Machine-related parameters. Adjust slicer parameters for different machine configurations and demonstrate real-time hardware printing using prepared G-code. Presenters: Liu and Dutta

Discussion and wrap-up. Open problems in robustness, verification, material-aware slicing, machine constraints, and software accessibility. Presenters: all, including Yongxue Chen

Course presenters.

The course will be delivered by a team of six presenters. Short biographies of the presenters are provided below.

Charlie C.L. Wang headshot CW

Charlie C.L. Wang

Charlie C.L. Wang is Professor as Chair in Smart Manufacturing and Director of the Digital Manufacturing Lab at The University of Manchester. His research spans geometric computing, computational design, additive manufacturing, robot-assisted fabrication, and digital manufacturing. His work has transformed the integration of design, analysis, and fabrication by establishing geometric computing and optimization as foundations for intelligent engineering across additive and hybrid manufacturing.

Chengkai Dai headshot CD

Chengkai Dai

Chengkai Dai is a Postdoctoral Fellow in the Personalized Design and Fabrication Lab at the Centre for Perceptual and Interactive Intelligence, The Chinese University of Hong Kong, working with Professor Yeung Yam and previously supervised by Professor Charlie C.L. Wang. His research focuses on computational fabrication, additive manufacturing, and textile-based fabrication, including multi-axis slicing, robotic motion planning, and knitting and weaving algorithms for functional-fiber sensing interfaces and robotic skins.

Guoxin Fang headshot GF

Guoxin Fang

Guoxin Fang is an Assistant Professor in the Department of Mechanical and Automation Engineering at The Chinese University of Hong Kong. He leads the Computational Robotics and Manufacturing Lab, exploring geometry computing, physical modeling, and artificial intelligence for robotics, advanced manufacturing, and smart systems. His interests include robotic multi-axis spatial additive manufacturing, soft-robot perception, proprioception, and personalized multifunctional wearable devices.

Neelotpal Dutta headshot ND

Neelotpal Dutta

Neelotpal Dutta is a Postdoctoral Fellow in the Department of Mechanical and Aerospace Engineering and a member of the Digital Manufacturing Lab at The University of Manchester. His research interests include geometric computing, digital manufacturing, and computer-aided design and manufacturing, with a focus on toolpath generation and process planning for additive and subtractive manufacturing.

Tao Liu headshot TL

Tao Liu

Tao Liu is a Ph.D. student at The University of Manchester and a member of the Digital Manufacturing Lab, working on neural-based design and manufacturing optimization. His research focuses on computational geometry, additive manufacturing, and robotics, with interests in multi-axis 3D printing, topology optimization, neural implicit representations, surface reconstruction, fiber-reinforced composites, and material optimization.

Yongxue Chen headshot YC

Yongxue Chen

Yongxue Chen is a Ph.D. student at The University of Manchester and a member of the Digital Manufacturing Lab. He received his BSc and MSc degrees from Shanghai Jiao Tong University and supports the course team on digital manufacturing and multi-axis fabrication workflows.